Set Sucker Muller 2003 Warping + Sizing/Dyeing Indigo Slasher Line Sucker Warping Machine Name: Sucker Warping Machine, 460 positions, 1600-1700mm width Serial Number and Year: Year 2003, Serial Number 510020215 General Description: • Control System: Siemens S7300/S7200 • Braking System: Hydraulic, drum Ø 575mm • Creels: Electric hook stop sensor, manual warp cutting Specifications: • Machine Speed: 800 rpm • Energy Consumption: 55KWH Sucker Indigo Dyeing and Sizing Machine Name: Sucker Indigo Dyeing and Sizing Machine, 1.8m width Serial Number and Year: Indigo dyeing machine, Year 2003, Serial Number 12020048 Description of Entry and Exit Cylinders: • Entry and exit rollers are 1.8m wide • 1 box for desizing • 8 dyeing boxes • 5 washing boxes • 2 sizing boxes Control System: Siemens S7400 Accumulator: Two independent sections, one can accumulate while the other is at rest. Each section consists of 24 grooved cylinders. Everything is operated by a hydraulic system with a pump and control valves to regulate flow, with the hydraulic system cooling through water. Transmission is carried out via gears and chains, synchronized by a gear motor and control system. Box Descriptions: • Desizing Box: 1200 L volume, foulard Ø 288 mm, 6 cylinders for material transport, submerged cylinders supported by bearings and bushings. • Washing Box: Foulard Ø 288 mm at the exit, 3 cylinders for material transport inside the box, 4 extractor cylinders, cylinders supported by bearings and bushings, and cascade-type water feed flow. • Dyeing Box: 1000L volume, foulard Ø 288 mm at the exit, 6 cylinders for material transport, submerged cylinders supported by bearings and bushings, flow rate between 1 and 3 L/min. • Sizing Box: 150 L volume, auxiliary foulard Ø 212-240 mm, main foulard Ø 211-240 mm, 6 cylinders for material transport inside the box. Pre-drying and Drying: • Pre-drying: 8 drums, rotary joint and drainage system, and chain and gear transmission system powered by a gear motor. • Dryer: 16 Teflon-coated drums, rotary joint and drainage system, and chain and gear transmission system powered by a gear motor. Head: 1 take-up cylinder Ø 253 mm nominal, width for 2.2 m, warp comb system. Hydraulic system with a pump and control valves to regulate flow, cooling by water. Transmission via gears and chains, synchronized by a gear motor and control system. Indigo Dosage: 50,000L tank for storing pre-reduced indigo and feeding the dye boxes. Creels: 2 creels – one with 16 warped cylinder positions and another with 14 positions. Introduction System: Unwinding cylinder for feeding into the desizing box, 1 cylinder Ø 212 mm. Extraction System: 5 extractors along the machine – 3 in the pre-drying section and 2 in the drying section. General Description: The process consists of indigo dyeing and sizing as preparation for the weaving process. • The machine has 2 creels at the entry, where 16 warped cylinders are positioned in one and 14 in the other. • The material passes through a desizing box to remove impurities from the raw material and previous processes, improving dyeing quality. • The process continues in the washing boxes to remove traces of the desizing process. • After washing, the dyeing process begins in 8 boxes (which can be lifted mechanically for easier maintenance). • The material then goes through the pre-drying system before reaching two sizing boxes for warp sizing (roller width: 1800mm, squeeze rollers covered with rubber). • Finally, the material passes through the dryer and the accumulation system before reaching the end of the process at the machine’s head, where the dyed and sized warp is wound onto cylinders, ready for weaving. Control Room Cooling System: Rietel brand. Specifications: • Year: 2003 • Frequency: 60Hz • Voltage: 440Vac • Control Voltage: 24V DC • Operating Capacity: 1,900,000 • Energy Consumption: 48 kWh • Steam Consumption: 4800 LBH • Water Consumption: 18M³/H • Machine Speed: 25-35m/min Please do not hesitate to contact with us if you have any questions (david@interglobals.com) Cel. +17863016060