Set Benninger Warping + Sizing/Dyeing Indigo Slasher Line Benninger Warping Machine Name: Benninger Warping Machine, 432 positions, 1600-1700mm width Serial Number and Year: Year 2007, Serial Number 3020510010 General Description: • Control System: Siemens S7300 • Braking System: Hydraulic, drum Ø 650mm • Creels: Optical stop sensor, scissor-type warp cutting Specifications: • Machine Speed: 1000rpm • Energy Consumption: 44KWH Benninger Dyeing and Sizing Machine Name: Benninger Indigo Dyeing and Sizing Machine, 2m width Serial Number and Year: Indigo dyeing machine, Year 2007, Serial Number 2501850 Description of Entry and Exit Cylinders: • Entry and exit rollers are 2m wide • 1 box for desizing • 7 dyeing boxes • 6 washing boxes • 2 sizing boxes Control System: Siemens S7300/S7200 English Translation Accumulator: Two independent sections, one can accumulate while the other is at rest. Each section consists of 20 grooved cylinders. Everything is operated by a hydraulic system with a pump and control valves to regulate flow, with the hydraulic system cooling through water. Transmission is carried out via gears and chains, synchronized by a gear motor and control system. Box Descriptions: • Desizing Box: 880L volume, foulard Ø 288 mm, 8 steel cylinders for material transport inside the box, submerged cylinders supported by bearings with seals. • Washing Box: 7 ml/kg consumption, foulard Ø 288 mm at the exit, 4 steel cylinders for material transport, submerged cylinders supported by bearings with seals, 4 extractor cylinders, 880 L volume. • Dyeing Box: 600 L volume, foulard Ø 288 mm at the exit, 9 steel cylinders for material transport, submerged cylinders supported by bearings with seals. • Sizing Box: 120L volume, auxiliary foulard Ø 200 mm, main foulard Ø 225-200 mm, 5 immersion cylinders for material transport inside the box. Pre-drying and Drying: • Pre-drying: 8 drums, rotary joint and drainage system, and chain and gear transmission system powered by a gear motor. • Dryer: 14 Teflon-coated drums, rotary joint and drainage system, and chain and gear transmission system powered by a gear motor. Head: 1 take-up cylinder Ø 240 mm nominal, width for 2.2 m, warp comb system. Hydraulic system with a pump and control valves to regulate flow, cooling by water. Transmission via gears and chains, synchronized by a gear motor and control system. Indigo Dosage: 50,000L tank for storing pre-reduced indigo and feeding the dye boxes. Creels: 2 creels, each with 16 warped cylinder positions. Extraction System: 10 extractors along the machine, with the last three located in the pre-drying and drying zones. General Description: The process consists of indigo dyeing and sizing as preparation for the weaving process. • The machine has 2 creels at the entry, where 16 warped cylinders are positioned in each. • The material passes through a desizing box to remove impurities from the raw material and previous processes, improving dyeing quality. • The process continues in the washing boxes to remove traces of the desizing process. • After washing, the dyeing process begins in 7 boxes. • The process continues through the pre-drying zone before reaching two sizing boxes for warp sizing (roller width: 2000mm, squeeze rollers covered with rubber). • Finally, the material passes through the dryer and the accumulation system before reaching the end of the process at the machine’s head, where the dyed and sized warp is wound onto cylinders, ready for weaving. Control Room Cooling System: Rietel brand. Specifications: • Year: 2007 • Frequency: 60Hz • Voltage: 440Vac • Control Voltage: 24V DC • Operating Capacity: 2,000,000 • Energy Consumption: 48 kWh • Steam Consumption: 4800 LBH • Water Consumption: 12M³/H • Machine Speed: 25-35m/min Please contact us for further information. If you have any questions please do not hesitate to contact and ask. david@interglobalsa.com. Cel. +17863016060 (whatsapp)