Ozone Washer Jeanologia 2023 Ozone Washing Machine Name: Ozone Washing Machine, 2.2m Serial Number and Year: Ozone Washing Machine, Year 2023, Serial Number G2D00047 Description: Entry and Exit Cylinders Width: Entry rollers are 2.2m wide, and exit rollers are 2m wide. 1 desizing trough with humectant application Ozone generation chamber Sealed G2 chamber for ozone application 2 padders (1 of 2.2m and another of 2m) 2 washing boxes, 2.2m wide Entry scray (2.2m wide) and exit scray (2m wide) Control System: Siemens S71200 and S71500 Box Descriptions: • G2 Dynamic: Sealed ozone application system with controls and sensors for ozone volume, foulard Ø 325-250mm. • Washing Box: 1700 L volume, foulard Ø 306-297.6 mm, 25 steel guide cylinders for transport, submerged cylinders supported by bearings with seals, 1 opening cylinder, average flow rate 30 L/min. • Padder 1: 500 L volume, foulard Ø 320-330 mm, 2 transport cylinders. • Padder 2: 500 L volume, foulard Ø 290 mm, 2 transport cylinders. Ozone Generation Room: • Equipped with control panels for the washer and ozone room • Must be positioned separately from the washer for efficient ozone generation • Contains 2 ozone generators • 2 chillers for cooling • Air filtration system • Exhaust ducts • Ozone level sensors and control system Aeration Zone: 19 steel cylinders, Ø 200mm Dryer: • 20 Teflon-coated drums with rotary joint and drainage system • 2 cooling drums • Chain and gear transmission system powered by a gear motor Extraction System: 2 extractors located in the drying section General Description: The machine is designed for washing drill or denim fabrics. It can operate with or without ozone application. • The washer has 2 scrays: one at the entry (2.2 m wide) and one at the exit (2 m wide). • 2 padders allow the addition of humectants or caustic soda dosing. • The entry padder is 2.2m wide, and the exit padder is 2m wide. • G2 Dynamic: Sealed ozone application system with controls and sensors for ozone volume, foulard Ø 325-250 mm. • The ozone generation room is connected to the G2 chamber via a stainless steel pipeline. • 2 Smartec brand washing boxes. • 1 drying tower with two exhaust hoods. • 2 J-boxes (one at the entry, 2.2m wide, and one at the exit, 2m wide). Specifications: • Year: 2023 • Roller Width: 2200mm (entry) - 2000mm (exit) • Squeeze Rollers: Rubber-coated • Frequency: 60Hz • Voltage: 440Vac • Control Voltage: 24V DC • Operating Capacity: 1,584,000 • Energy Consumption: 48KWH • Steam Consumption: 4500LBH • Water Consumption: 12M³/H • Machine Speed: 40-50m/min